Mr Badger
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Looking at the last test photos, if these are typical of consistent results, it looks like it's back focusing a bit at 150mm, at the two longer focal lengths it seems about right. So don't shoot wide open at 150, use at least f/8 (preferably f/11) and see how that looks? If it's liveable with, then your sorted. If not, then weigh up how much it might cost to get it recalibrated (if Sigma can do that with a lens of that age) or whether that money might be better saved towards eventually buying a newer Sigma lens that's compatible with the Sigma dock, which will allow you to fine-tune the lens at different focal lengths, if there's a focus issue with it.
I had to re-calibrate the focus on a Sigma 100-400 I bought, which I found was front focusing. It's right now but it was a bit of a pain to do, as you have to produce consistent test shots at different focal lengths, then micro adjust the lens using the dock connected to a PC or laptop, then take test shots again to see if you've got it right, repeating this until it's spot on. It took me over half a day to do mine!
Still, I got there in the end, as you can see from this test shot at 400mm of a telegraph pole taken with my Mk1 6D. You'll also see the shallow depth of field when wide open at f6.3 at 400mm (click on the image to view large in Flickr to see this). I have to shoot at f/11 or smaller to get a nice smooth transition between foreground and background when taking landscape shots. With a full frame camera, the higher your camera's resolution and the sharper the lens, the more apparent this (and issues like camera shake) becomes! Best of luck and hope the above is useful.
I had to re-calibrate the focus on a Sigma 100-400 I bought, which I found was front focusing. It's right now but it was a bit of a pain to do, as you have to produce consistent test shots at different focal lengths, then micro adjust the lens using the dock connected to a PC or laptop, then take test shots again to see if you've got it right, repeating this until it's spot on. It took me over half a day to do mine!
Still, I got there in the end, as you can see from this test shot at 400mm of a telegraph pole taken with my Mk1 6D. You'll also see the shallow depth of field when wide open at f6.3 at 400mm (click on the image to view large in Flickr to see this). I have to shoot at f/11 or smaller to get a nice smooth transition between foreground and background when taking landscape shots. With a full frame camera, the higher your camera's resolution and the sharper the lens, the more apparent this (and issues like camera shake) becomes! Best of luck and hope the above is useful.