I'm sorry you had a bad experience of this particular lens, I think it reflects the (possible) less than perfect quality control at Sigma, as there are many happy campers out there that are more than pleased with the lens.
The main reason I'm responding to your post, was the anxiety you raised regarding how soft it was a f2.8, and although I'm more than happy with the IQ of the lens, I thought I would just check, and
it's as sharp at f2.8 as f4 and f5.6, just a slight vignetting at f2.8
I also compared it (at 200mm) against my canon 200mm F2.8L (which I know is sharp), and found you couldn't get a fag paper between the IQ at f2.8, although the bokeh on the canon was more pleasing.
So it put my mind at rest, and I'm not trying to shoot you down in flames, we all get a bit unlucky at times with photo gear, it's often a lottery.
When I was around 20 I was violently sick after drinking whisky most of the night, I've never touched whisky since, and even the smell of it makes me nauseous, but it hasn't had much of a dent on the sales of Johnny Walker
And I'm pleased the op has made his choice, I'm sure it will be a stellar performer.