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As lenses are quite complex devices comprising optical, mechanical and electronic elements and involve quite a degree of manual rather than machine processing and assembly we can hardly be surprised that duffers get through.
As with Sigma panic I personally don't think that bad samples should put people off unless there's a specific design or build issue. If there is I'd move on to something else but if the issue is just a number of bad samples I'd just do what I've always done - buy from a reputable dealer and hope that you get a good copy but have confidence that the dealer is reputable and will help you out as they should if you get a bad copy.
Agree with this - get the retailer/manufacturer/distributor to sort it out if needs be.
I can't help thinking though that maybe there's a 'newness' issue here, as there often is with the first batches of new cameras, and they haven't quite nailed the production/assembly regime yet. We also know that some lenses undergo internal manufacturing changes (that are rarely publicised) to iron out early QC glitches.
Personally, I can't think how it would be in the company's interest to knowingly ship faulty items or not have a QC process in place that meets a certain standard.