My pack of Instax has just arrived so I'm doing a test fit. Looks like it was made to fit inside the original 6x6 surround perfectly :0)
My plan is to make no modifications to the original 635 body at all so the Instax back can just be clipped on when needed then replaced with the standard 120 back. If I make it with the film ejecting through the top I think it might be too tight against the top frame of the camera back because I can't adjust the film plane location at all so have to mount the film around 6mm in from outside edge.
The alternative option is to flip the entire Instax mechanism around so the film ejects from the base instead.
If I do this, the film pack sits pretty much in line with the bottom of the camera so I'll need to make the base deeper to account for the rollers/controls but I was planning on moving the batteries to the base anyway so that's not the end of the world. Once my donor camera comes tomorrow I'll crack out the screwdrivers and soldering the iron to strip it down and just leave;
- Film cartridge surround
- Rollers
- Motor/gearboxes
- Circuit board for power button, shutter button and film counter display
- Battery circuit
I'll be removing the flash, capacitor, lighten/darken switch, second shutter button, focus button and the entire lens mechanism. I'm hoping that will leave a pretty flat front surface so I can get the film to line up with the original TLR film plane. I'm planning on delivering sharp TLR results and not holgarific output!